Beutelverpackungsmaschinen | Beutelmaschine Automation

High-quality and reliable piece counters at Bagmatic

A wide variety of companies from different sectors benefit from advanced tools that simplify everyday work processes. Particularly when it comes to quantifying a specific number of objects or parts, reliable counting is essential. The Bagmatic piece counter offers professional support for your counting needs, whether you deal with small packages or large production runs. Relying on manual counts alone can easily lead to miscounts, especially when working with a high number of units per minute. This is where an industrial piece counter makes all the difference. A piece counter accurately determines the number of individual pieces or parts, saving valuable resources and increasing efficiency throughout the process.

Our industrial piece counters help businesses control and monitor their processes. An automatic piece counter is the system of choice whenever product quantities must be determined precisely and reliably, whether for quality control, assembling a production package, or processing large quantities in logistics. The versatile unit is designed to count thousands of pieces per minute, ensuring every object, regardless of size, is registered. The piece counter is used effectively on construction sites, in industrial production, and in warehouse management – everywhere efficiency and accuracy are paramount.

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Flexible Feeder

The Flex Feeder is unmatched as an input unit. The filler parts flow on a vibrating conveyor belt past sensors, which precisely calculate and determine whether a part is isolated and regular or not. The unit rejects hooked or irregular parts and conveys them back to the separation. Irregular parts are never allowed to be loaded. The patented Flex Feeder as an input accessory for the industrial machine T-1000 for packaging is unique and has many advantages over most known packaging systems. It counts products with a length of 3 mm to 200 mm. If you want to count and pack smaller products from 0.2 to 18 mm in length or diameter, we refer to our BM 1 counting machine
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Small parts counting machine

BAGMATIC small parts counting machine for various parts

The Bagmatic small parts counting machine is a universal automatic parts counter for small and irregularly shaped parts, such as:
  • Finest plant seeds like tomato, patato, carrots etc.
  • Vegetable seeds
  • Canabis
  • Cereals, Corn, Rice, Granola
  • Insects, Pupae
  • Pharmaceuticals, pills, casules
  • Gems, diamonds and precious stones
  • Small mechanical parts, spacers, bearings,
  • Implants
All these products have in common that it is difficult and time consuming to count them manually. Either they are irregular shaped or they are very light or very small. Because of this, the quantification of these parts by weight comes up against limits. The Bagmatic small parts counting machine is especially suitable for counting such parts precisely in small to medium quantities piece by piece. Important applications of the Bagmatic small parts counting machine are the repetitive, exact counting of a preselected number of parts or the conventional determination of the 1000 grain weight according to ISO 520. We also offer seed counter machines for companies With the Bagmatic small parts counte , parts with diameters from 0.3 mm to approx. 18 mm can be counted. All sizes can be processed with same adjustable conveyor bowl. Different feed containers for differently sized products are not required. A version with an external, larger conveyor, the Bagmatic MAXI, is available for parts with diameters up to 25 mm. The Bagmatic automatic parts counting machine is characterized by its robust construction and a simple, fool-proof operation. The large, bright LED display is easy to read even in daylight. The count signal is processed by a microprocessor which allows also the detection of parts with particularly difficult shapes. The small parts counter is equipped with terminals for remote control so that it can be combined, for example with packaging and filling machines. The Bagmatic small parts counting machine is the successor of our previous model 580, which was produced from 1980 for about 25 years. The new Bagmatic parts counting machine combines modern electronics with the proven key components that were already responsible in the previous model for long durability and unmatched accuracy. The Bagmatic piece counting machine can be described with attributes such as longevity, durability, robustness and reliability – this for many years.
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UC-2400 series counter

The Ultra-Count series counter UC-2400 is an additional device for counting individual parts and parts of sets. Counting control through a programmable photocell. A touchscreen sends messages about the charging process or malfunctions. It works inline with the T-1000 industrial machine. With the Ultra-Count ™ series counter you can easily count individual parts or parts of sets. This means that all types of parts (fastening parts, medical parts, electrical parts or other components) can be packed accurately and in a time-saving manner. The UC-2400 offers flexibility and speed to get the job done quickly and accurately.
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UCS-2400 Counter & scales

The UCS-2400 functions as a counter like the serial counter UC-2400, but is also a scale for weight control and a net scale. It is equipped with a large hopper and a vibratory conveyor and is more suitable for fully automatic packaging. It functions as a partial counter like the standard model UC-2400 and contains a large hopper, a high-speed vibrating bowl made of stainless steel as a drive, a V-conveyor belt for separating the filler parts, an optical high-speed frame and an accumulation device for portioning.
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UF-5000 input Accessories

With the UF-5000 feed conveyor, you can evenly load all possible filler parts or sets of parts into the opened bag for loading if you set the correct speed - regardless of whether the parts are fully automatic or manual. With the feed sorting belt UF-5000 you can set the production speeds for the best packaging results or set the speed rate for the operator - for fast, easy and safe packaging. You can also fill several pouches continuously without interruption. No waiting for the bags to be opened with air or for the bags to be sealed. The UF-5000 allows you to inexpensively and directly pack a wide range of articles (or pack sets) in PE bags, e.g. Hardware sets, tool sets, sets of bicycle parts, assembly kits for toys or furniture.
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US-5000 semi-automatic weighing / counting system

The Ultrawaage US-5000 is a weighing and counting unit that can be easily connected to the various T-1000 industrial machines and then with an inline function. The device is particularly suitable if you have to / want to quickly change the series of parts or kits to be packed. The Ultrawaage US 50000 is a semi-automatic weighing / counting system that offers immediate production transitions, set packaging and a variety of order storage.
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US-5500 Ultra scale with PTL (Pick-to-Light)

The Ultrawaage US-5500 is a major improvement to the counting and weighing system of the US-5000. On the connected sorting table there are lamps on the compartments for the putty parts to be loaded. With “green” you can still charge, with “orange” no more. This is the "pick-to-light" method. The Ultrawaage US-5500, together with the T-1000 industrial machine, can pack sets of different parts at a new level: with the help of the superior pick-to-light technology. Loading the kits has never been easier than with the sorting table equipped with LED lamps. When the weights of the portions of the set are entered on the touch screen of the US-5500 at the beginning of the loading, the lamps and the display of the touch screen signal the operator when the target number of a portion of the set has been reached. The next portion of the set (kits) can now be loaded etc. until the target weight of all portions of the set is reached. Only then do all parts of the set (putty parts) fall into the bag, which is automatically sealed and blown off by the T-1000. The loading of the next set can begin. (Portion = number of parts of a part number)
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Verpackungssysteme Ultrawaage Verpackungsmaschinen Industriemaschine Waage Zaehleinheit Us9000 Bagmatic
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US-9000 Ultra-scale net scale & counting unit

The Ultrawaage US-9000 is both a net scale and a counting unit. It can be easily connected to the T-1000 industrial packaging machine and then works inline. The US-9000 is particularly suitable for small and / or difficult to separate parts that have to be packed. The US-9000 is ideal for the precise counting of filler parts, which can also be linked together and therefore cannot flow through a part counter. That is why the vibratory bowl feeder offers optimum speed when filling. If the weight of the filled parts approaches the predetermined target weight, the filling speed slows down so that the filling weight deviates only minimally from the target weight. Weighing takes place with a tolerance of up to 0.45 g deviation from the set target weight. If you increase the target weight with the tolerance, you achieve that the desired number of parts is at most exceeded, but never undercut. Therefore suitable the US-9000 is perfect for light and small parts that cannot be counted on a typical net scale.
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T-1000H horizontal industrial machine for packaging

The horizontal industrial machine works like the T-1000, but it can be placed in the correct position, either horizontal or inclined, to facilitate bag loading. See also input accessories and TIZ printer. The horizontal industrial machine offers countless packaging solutions for a wide variety of products that are difficult to load on the T1000 vertical industrial machine. Insert your product horizontally into the bag - either manually or automatically: the machine then takes care of the rest. It seals the bag at the charging station and unloads the filled bag on the horizontal conveyor belt. The next bag is then already blown open and positioned - ready to receive the next product.
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Piece counter – a useful tool for every industry

The Bagmatic industrial piece counter is a smart investment for various businesses. With a counter you can carry out counts electronically and minimize the possibility of counting errors. This not only reduces error rates significantly but also allows for consistent control over the production process. Depending on your area of application—whether it is for a package, a large shipment, or production monitoring—a piece counter accurately determines the required quantity, maintaining product standards at every step.

If you need to ensure precise results and synchronize your piece count with other systems, our advanced piece counters provide comprehensive support. They enable you to count and control large numbers of objects quickly, regardless of whether you’re seeking a solution for remote production monitoring or on-site quality control. Our consultants can show you how a production piece counter can make your process more efficient and your count more accurate.

Performing precise electronic counts with a piece counter

Rather than relying on manual methods, an electronic piece counter with a photoelectric sensor optimizes the counting process. Bagmatic’s piece counters fit seamlessly into existing industrial systems or can be used as stand-alone units. Whether you need to count items for inventory, control production batches, or prepare a package for shipping, our piece counters offer high accuracy and reliability. For especially sensitive counts, such as small piece sizes or valuable objects, our piece counters with light barriers detect each unit as it passes, guaranteeing every relevant part is included.

Bagmatic’s range covers everything from the classic mechanical counter to a digital piece counter with display. All variations are engineered to meet industry standards and can count even the largest production volumes per minute. For applications requiring extreme precision, our piece counter light barrier systems offer the perfect solution—they are easy to install on any conveyor and work flawlessly with packages of any size.

Production piece counter – discover the benefits yourself

Investing in a Bagmatic piece counter results in long-lasting improvements to your industrial workflow. Our piece counters are manufactured using high-quality materials, withstand regular, demanding use, and deliver accurate results, count after count. We stand out not only for the quality of each product, but also for our unbeatable price-performance ratio and the efficiency our counters offer in every business unit or package assembly. No matter the object or part you need to control, we’ll help you find the right tool for your process.

Our piece counters help you optimize the entire production process, boost efficiency, safeguard quality control, and minimize risks associated with manual entries. Benefit from Bagmatic’s experience and choose a piece counter that sets new standards for size versatility and reliability. If you have questions or require guidance on which counter best supports your needs, our consultants are at your disposal by phone or email – ensuring you get the most out of your new piece counter system.